I was able to fix that issue in an iterative manner to resolve the “Found edge/face intersection” errors. Now I have a tetmesh in the volume. Although, as before, trelis still says
Mesh indicates Volume 85 has 52+ through holes.
ERROR:
Inconsistent edge to triangle count relationship in bounding mesh.
ERROR:
Mesh of Volume 85 is invalid.
WARNING: Keeping invalid mesh, because keep invalid mesh is on.
But based on what you said about invalid mesh warning earlier, I will proceed with this mesh.
The one big problem I have now is that I have a total of 349814+37736=387550 elements and I need to bring this number down. I’d prefer not to go back to the beginning of meshing and changing curve sizes and redo everything. Are there ways to locally coarsen a mesh?